Case Study: Wooden Floor Sanding Project at Auckland Council Building Te Pae o Kura
Client:
NZ Commercial Property Maintenance Limited
126 Awaroa Road, Sunnyvale, Auckland 0612
Project Site:
Auckland Council Building Te Pae o Kura
126 Awaroa Road, Sunnyvale, Auckland 0612
Project Date:
May 2024
Objective:
iDry Restorations, a division of Restoration Experts Limited, was contracted by NZ Commercial Property Maintenance Limited to perform wooden floor sanding on approximately 516 square meters of the Auckland Council Building. The scope of work included the hallway and common areas, excluding the stairs, with a focus on delivering a smooth and polished finish.
Challenges Faced:
- The building had multiple contractors working simultaneously, which posed a risk of contamination on the freshly sanded floor.
- Effective communication with the client was required to ensure that no other tradespeople would enter the site during the sanding process to avoid compromising the quality of the floor finish.
- Coordination with the client for final inspections and sign-offs to meet project deadlines.
Execution:
iDry Restorations followed a three-step sanding process:
- 40-grit Sanding: The initial coarse sanding to remove the top layer of the wooden floor and any old finish.
- 80-grit Sanding: A mid-level sanding to smooth out the surface further.
- 120-grit Sanding: Final sanding to achieve a refined and smooth finish.
The team ensured proper site preparation, including removing any potential contaminants, and closely collaborated with NZ Commercial Property Maintenance Limited to schedule inspections.
Outcome:
The floor sanding job was successfully completed, meeting the high standards expected by the client. Final inspections were conducted in collaboration with Dan Kim, the quantity surveyor from NZ Commercial Property Maintenance Limited. The project resulted in a smooth and polished wooden floor that rejuvenated the space.
Testimonial:
Dan Kim, Quantity Surveyor from NZ Commercial Property Maintenance Limited, expressed satisfaction with the final result, thanking the iDry Restorations team for their attention to detail and timely completion.
This project showcases iDry Restorations’s expertise in delivering quality wooden floor sanding services for large commercial spaces, ensuring customer satisfaction and seamless communication throughout the process.
Case Study: Concrete Grinding, Sealing, and Clear Coating Project at Burswood Events Centre
Client Overview:
- Property: Manukau Event Centre Burswood
- Location: 225 Burswood Drive, Burswood, Auckland 201
- Scope: Concrete grinding, sealing, and clear coating for an event space floor.
Project Summary:
iDry Restorations was contracted to perform concrete grinding, sealing, and clear coating services at the Burswood Events Centre. The project involved preparing the concrete floor for upcoming events, requiring a smooth and durable finish suitable for a high-traffic area.
Objectives:
- Grinding: To provide a smooth, even surface across the event space floor by grinding the existing concrete, removing imperfections and preparing it for the sealing process.
- Sealing: Applying a protective sealant to ensure the concrete floor's longevity and protect it from future wear and tear.
- Clear Coating: Adding a clear coat over the sealed surface to provide an attractive, durable finish that can withstand heavy foot traffic during events.
Challenges:
- Discoloration in the Concrete: The concrete had several deep-set stains, but our team successfully removed the majority of them through multiple rounds of grinding. The few remaining stains were minimized as much as possible, without compromising the structural integrity of the concrete, resulting in a significantly improved and polished finish.
- Client Scheduling: The project required flexibility due to the client’s schedule, with several reschedules accommodated to ensure the client’s availability during the work.
Solution Implementation:
- Concrete Grinding: iDry Restorations ground the event center floor thoroughly, ensuring a smooth and even base for the sealing process, effectively eliminating surface imperfections.
- Sealing and Clear Coating: A high-quality sealant was applied, followed by a clear coat that not only enhanced the appearance but also improved the durability of the floor, ensuring it could handle the heavy foot traffic typical of events hosted at the venue.
Client Interaction:
- The client, was closely involved throughout the project. Multiple communication channels, including phone calls, emails, and SMS, were used to keep the client informed and ensure that the work met his expectations.
Results:
- The project was completed successfully. Despite some discoloration that was unavoidable due to the nature of the concrete, the client was satisfied with the final result. The floor now has a clean, professional finish, protected by a clear coat, and is ready for high-traffic events.
- The clear-coated floor not only enhances the visual appeal of the venue but also minimizes the need for future maintenance.
Conclusion:
The Burswood Events Centre project demonstrated iDry Restorations' ability to provide expert concrete grinding, sealing, and clear coating services. The team’s adaptability and dedication to client communication ensured the successful transformation of the event space into a durable and visually appealing venue.
Case Study: Crystalline Waterproofing Service at 8 Bragato Place, Chatswood, Auckland
Client Overview:
- Client: Nikolay Tomov
- Location: 8 Bragato Place, Chatswood, Auckland 0626
- Scope: Crystalline waterproofing of a construction block, including surface preparation and the application of two coats of crystalline waterproofing products.
Project Summary:
iDry Restorations was tasked with applying a crystalline waterproofing system at a construction site in Chatswood, Auckland. The project involved grinding the concrete block to remove old coatings and contamination before applying two coats of crystalline waterproofing. The work was conducted under challenging conditions, with multiple contractors on site and a tight timeline. Dust control was a major concern, which was mitigated using grinders with dust coating systems.
Objectives:
- Surface Preparation: Grind the block to remove the existing coatings, contamination, and ensure a clean, prepared surface for the waterproofing application.
- Crystalline Waterproofing: Apply two coats of crystalline waterproofing products to protect the block from water ingress and contamination.
- Dust Management: Minimize dust and debris during the grinding process by using specialized dust control systems, ensuring minimal disruption to the ongoing work by other contractors.
Challenges:
- Active Construction Site: The site was busy with multiple contractors working simultaneously, which required careful coordination to avoid interruptions or delays.
- Tight Timeline: The project needed to be completed within a strict deadline as the site was in the final stages of construction, and delays could have impacted the overall project completion.
- Dust Control: Grinding old coatings from the block generated significant dust, which needed to be managed effectively to avoid contaminating the work of other contractors and ensure a clean surface for the waterproofing application.
Solution Implementation:
- Grinding and Dust Control: The team used specialized grinders equipped with dust coating systems to grind the concrete block and remove old coatings. This minimized dust on the construction site and allowed other contractors to continue working with minimal disruption.
- Crystalline Waterproofing Application: Two coats of high-performance crystalline waterproofing products were applied to the prepared surface. This ensured long-term protection of the block from water damage, making it suitable for the harsh conditions the site would face.
- Coordination with Contractors: The team worked closely with the site manager and other contractors to ensure the project timeline was adhered to without causing any delays to the overall construction process.
Client Interaction:
Nikolay Tomov, representing the client, was actively involved throughout the project. Regular updates were provided on the progress, and the team ensured transparency regarding the work being done. Payment milestones were promptly met, with the final balance settled upon project completion.
Results:
- Successful Surface Preparation: The old coatings and contaminants were successfully removed, and the surface was prepared for waterproofing without causing disruption to other ongoing work.
- Waterproofing Application: The two coats of crystalline waterproofing were applied smoothly, providing long-lasting protection against water ingress and ensuring the block’s durability in the future.
- Minimal Dust Impact: The use of dust control systems ensured that dust was kept to a minimum during the grinding process, reducing the impact on the other contractors working on-site.
Conclusion:
The crystalline waterproofing project at 8 Bragato Place, Chatswood, was successfully completed within a tight timeline, despite the challenges posed by the active construction site. iDry Restorations' use of dust control systems and precise coordination with other contractors ensured that the waterproofing work was completed efficiently and without disrupting the overall construction process. The application of two coats of crystalline waterproofing products provided the site with durable, long-lasting protection, meeting the client’s expectations.
Case Study: Concrete Grinding and Epoxy Coating at 8/251 Lincoln Road, Henderson
Client Overview:
- Location: 8/251 Lincoln Road, Henderson
- Scope: Concrete grinding and application of a 3-coat epoxy system using Mapefloor System 32 to restore a heavily stained and damaged floor.
Project Summary:
iDry Restorations was tasked with restoring the severely stained and rough concrete floor at the property on Lincoln Road, Henderson. The floor was in poor condition, unsuitable for its intended use, requiring extensive grinding and a durable, chemical-resistant, and slip-resistant finish. iDry Restorations used the Mapefloor System 32, a solvent-free multi-layer epoxy system designed for high-performance industrial floors. This system not only rejuvenated the floor but provided enhanced durability, slip resistance, and chemical resistance.
Objectives:
- Grinding: Smooth out rough surfaces and remove deep stains to prepare the floor for the epoxy application.
- Epoxy Coating: Apply a three-coat Mapefloor System 32, finished in light grey, to create a fresh, durable surface that is slip-resistant and chemically resistant.
Challenges:
- Extensive Surface Damage and Stains: The floor's rough condition and deep stains made it challenging to achieve the desired smoothness. Multiple rounds of grinding were required to prepare the surface properly.
- Durability Requirements: The client required a high-performance floor coating to withstand industrial traffic and chemical exposure while ensuring safety with a non-slip finish.
Solution Implementation:
- Concrete Grinding: The floor was carefully ground to remove stains and imperfections, ensuring a smooth and even surface for the epoxy system.
- Mapefloor System 32: The 3-coat process was applied as follows:
- Primer Coat: Primer SN was applied to prepare the surface, followed by broadcasting quartz sand to create a strong bond.
- Intermediate Coat: Mapefloor I 300 SL mixed with quartz was applied to enhance durability and provide a slip-resistant texture.
- Finishing Coat: A final layer of Mapefloor I 300 SL in light grey was applied, leaving a seamless, aesthetically appealing finish that offers both slip and chemical resistance.
Client Interaction:
Throughout the project, the client was kept informed of the progress and was involved in the selection of the epoxy color and finish. The application process, including the three-layer system, was explained in detail to ensure alignment with the client's expectations.
Results:
- Floor Transformation: The heavily stained and rough floor was completely transformed into a brand-new surface. The light grey finish of the epoxy coating not only improved the aesthetics but also provided a durable, slip-resistant, and chemical-resistant surface.
- Enhanced Durability: The application of the Mapefloor System 32 ensured that the floor could withstand industrial use, heavy foot traffic, and exposure to chemicals, making it ideal for the client's needs.
Conclusion:
The project at 8/251 Lincoln Road, Henderson, successfully demonstrated iDry Restorations' expertise in transforming severely damaged floors using the Mapefloor System 32. This high-performance epoxy system provided a new, slip-resistant, and chemical-resistant surface that exceeded the client’s expectations, ensuring long-lasting durability and a visually appealing finish.